High Precision Gravity Bottle Filling Machine 40 BPM - 60 BPM Gravity Liquid Filling Machine

Model DT-GS1000 is an unmanned linkage automatic gravity filling machine built exclusively for fully automated factories. It adopts PLC + servo intelligent control system, which can realize full-process intelligent linkage with bottle unscrambling, feeding, capping, labeling, finished product conveying and other equipment to realize unmanned continuous production. It is equipped with intelligent functions such as no bottle no fill, fault self-diagnosis, material shortage early warning, etc., with customizable 8-10 nozzle configuration and stable capacity of 40-60 bottles per minute, greatly reducing labor costs and improving production efficiency.

1. Full-process intelligent linkage, can be docked with upstream and downstream equipment to realize full-process unmanned production from bottle feeding - filling - post-processing
2. PLC + servo dual control system, accurate filling and synchronous linkage, no empty bottles, no missing filling
3. Multiple intelligent early warning functions, fault self-diagnosis, material shortage alarm, overload protection, full controllable operation process
4. Visual central control system, real-time monitoring of production data, one-click adjustment of production parameters
5. 8-10 nozzle synchronous intelligent control, stable capacity of 40-60 bottles per minute, still maintaining ±1% accuracy during unmanned operation

1. Q: Can this equipment realize completely unmanned production?A: Yes. The equipment can realize full-process intelligent linkage with bottle unscrambling, feeding, capping, labeling, finished product conveying and other equipment, realizing full-process unmanned continuous production from empty bottle feeding to finished product output.
2. Q: Does the equipment have the function of no bottle no fill, and will there be empty filling or missing filling?A: Yes. It is equipped with standard photoelectric induction no bottle no fill function, which automatically stops filling when there is no bottle or the bottle position is not in place, eliminating empty filling, missing filling and material waste.
3. Q: Will the equipment automatically alarm when a fault occurs, and can it predict the fault in advance?A: Yes. The equipment is equipped with standard fault self-diagnosis and intelligent early warning functions, it automatically stops and alarms when an abnormality occurs, and displays the cause and location of the fault. Some wearing parts can be warned for replacement in advance to avoid sudden shutdown.
4. Q: Can the equipment be docked with our existing factory central control system?A: Yes. The equipment supports standard industrial communication protocols, and can be seamlessly docked with the factory MES and central control system to realize real-time upload of production data, remote monitoring and parameter adjustment.
5. Q: Can the filling accuracy be stably maintained at ±1% during fully automatic operation?A: Yes. It adopts servo closed-loop intelligent control, which can still stably maintain ±1% filling accuracy under fully automatic continuous operation, with excellent product consistency.
6. Q: Can the equipment record production data, such as output, qualification rate, etc.?A: Yes. The visual central control system can real-time display and store core production data such as output, filling batch, qualification rate, fault record, etc., and supports export for analysis.
7. Q: What happens when the material is used up during unmanned production, will it run idly?A: The equipment is equipped with standard material shortage early warning and automatic shutdown function, it gives early warning when the material is insufficient, and automatically shuts down when the material is used up, avoiding idle running of the equipment and ensuring production safety.
8. Q: Do the automation linkage parameters need to be re-debugged when switching between different bottle types?A: No. It supports one-click storage and call of full-process parameters. When switching bottle types, the parameters of upstream and downstream equipment are switched synchronously without separate debugging, and the changeover can be completed quickly.
9. Q: Can more automation functions be customized for the equipment, such as automatic rejection of unqualified products?A: Yes. We can customize more automation functions such as automatic rejection of unqualified products, weight re-inspection, data traceability, etc. according to production needs to create an exclusive fully automated solution.
10. Q: Is the operation threshold of fully automated equipment high, and does it require professional programmers to operate?A: No. It adopts a user-friendly visual operation interface with full touch control, ordinary operators can complete parameter setting and start-stop operation after simple training without professional programming foundation.